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Hi, I'm working on the DeathWatch armor and helmet. This is my progress in 3D modeling step for pepakura and metal works. Jaro help me well to make it more realistic

great! looks a bit weird in this perspective but i think it will turn out well
But i think you should do the ends of the visor more pointed.

nah, the visor was already pointed in the first stage - its just an optical illusion that it is longer because the visor is tighter ^^

Here you go with a Gaunt-template